Medical device inspection

FEATURES:

The AV Packaging Integrity Control, manageable by up to five user login levels and works with any kind of product and material such plastic, glass, metal, and paper. The system inspects a wide range of features such as: colorr, shape, presence and integrity on up to 12 trays, each one containing up to 40 different check areas. The AV Packaging Integrity Control can ensure the highest reliability thanks to the real time-embedded technology.

• Smart and efficient due to a wizard tool that guides the operator along the phases of format creation.
• Illumination, product color selection and positioning are completely automatically optimized.
• It has a user-friendly interface and provides advanced statistical analysis with detailed reject typology identification.

It can also be equipped with Linescan technology which is based on a linear sensor that is synchronized with an encoder and the camera reconstructs the image line by line. A seamless image is therefore reconstructed and the printing on demand foil is continuously inspected.

FEATURES:

• High performance: the image processors, to cope the most demanding applications, based on a real-time operating system and parallel computing.
• Modular and scalable: the software is designed for 100% control of printed material such as foils, cartons, tubes and leaflets depending on inspection needs.
• Unique: thanks to a special patented algorithm that automatically calculates the inspection parameters, the reference image can be imported directly from the original PDF file.

AV PRINTING INSPECTOR HIGHLIGHTS:

AV Printing Inspector is composed by four software modules to meet all inspecton requirements in the packaging line, to optimize performances and value for money.

1) TOTAL LAYOUT CONTROL

This software is designed for 100% control of printed material such as foils, but also cartons, tubes and leaflets depending on the inspection needs. The high resolutions provided by linescan cameras detects even the smallest printing defects, such as the one derived from the clogging of individual nozzles during online printing.

• Available controls: logo, critical printing areas, variable data, OCR/OCV, 1 and 2D codes
• PDF file import: the reference image can be imported directly from the original file
• Automatic detection and tracking of the controlled items: to avoid false rejects
• Typical detected items: spots, stains, smears, poor printing, light or dark lines, missing lines
  
  

2) PRINT QUALITY CONTROL

This software is designed to assure integrity of fixed and variable data and 1&2D codes on packaging materials such as cartons or labels.

• Available controls: serialized, variable and fixed data, OCR/OCV, 1&2D codes and Pharmacode
• OCR/OCV: detects missing, mismatched or different fonts comparing with the learning conditions
• Translations compensation: it compensates vertical, horizontal and rotary translations (±10°)
• Reading and recognition reliability: it is ensured with all printing technologies on any type of support

3) EASY CHECK

A sophisticated imaging library of algorithms performs the physical controls on the cartons.

• Flaps closure: detects not perfectly closed cartons before the next printing stage avoiding machine jamming and improving the throughput of Track & Trace process
• Label and seal verification: it verifies presence, correct application and positioning on the carton
• Easy to use: custom controls can be easily configured according to Customer requirements
  
  

4) CODE READER

An efficient and easy to use software to read all 1&2D barcodes which is typically coupled with a smart camera to obtain areliable controls at unbeatable costs.

VERSATILE
Supported by a wide range of camera models (matrix, area and line scan cameras), AV Universal Packaging Inspector solution controls span from the traditional barcode and OCR/OCV verification of variable data such as expiry date and lot number, to the complete inspection of all the printing layouts.

EMPOWERED WITH AI
With the implementation of Artificial Intelligence (Neural OCR), AV Universal Packaging Inspector can ensure the resolution of problems that cannot be solved with traditional OCR technologies, improving performance in terms of speed and reliability.

AV UNIVERSAL PACKAGING INSPECTOR HIGHLIGHTS:

High performance:
AV Universal Packaging Inspector supports all the main state-of-art imaging technologies to cover all the application needs. It can also be equipped with Linescan technology which is based on a linear sensor synchronized with an encoder, the camera composing the image line by line. A seamless image is therefore reconstructed and the printing layout is continuously inspected.

High customization:
Supported by a large set of camera models to meet customer needs in term of available space on the line, type of inspection, etc., AV Universal Packaging Inspector always offers tailor-made solutions for every need, thanks also to the development of customizable kits and ad hoc controls and functions.

Easy integration:
AV Universal Packaging Inspector can be easily integrated on existing and new machines, packaging lines and third parties equipment.

Track & Trace ready:
AV Universal Packaging Inspector can manage variable data as well as serialized data, therefore it can be integrated with the Antares Vision Tracking System (ATS) as well as the other Antares Vision primary packaging inspectors. All licences/modules can therefore be standard or Track & Trace.

Compliance with the GMP regulations:
More and more packaging lines are being upgraded with Track & Trace capabilities to fullfill emerging regulations (eg. GAMP 5 rules, FDA 21CFR part 11, Resolution RDC ANVISA No. 301/2019).

AV UNIVERSAL PACKAGING INSPECTOR SOFTWARE LICENSES:

Born from the experience gained in various industries including high-speed printing, AV Universal Packaging Inspector is composed by three software licenses to meet all inspecton requirements in the packaging line, to optimize performances and value for money.

1) TOTAL LAYOUT CONTROL:
This software is designed for 100% control of printed material such as foils, but also cartons, tubes and leaflets depending on the inspection needs.

• Available controls: logos, critical printing areas, variable data, OCR/OCV, 1 and 2D codes.
• PDF file import: the reference image can be imported directly from the original PDF file. A special patented algorithm automatically calculates the inspection parameters, discriminating fixed and variable data without any operator programming.
• Automatic detection and tracking of the controlled items: it compensates the physiological deformation of the foil or of the carton, thus avoiding false rejects.
• Typical detected items: spots, stains, smears, poor printing, light or dark lines, missing lines.

2) PRINT QUALITY CONTROL
This software is designed to assure integrity of fixed and variable data and 1&2D codes on packaging materials such as cartons or labels.

• Available controls: serialized, variable and fixed data, OCR/OCV, 1&2D codes and Pharmacode.
• OCR/OCV: detects missing, mismatched or different fonts comparing with the learning conditions.
• Translations compensation: it compensates vertical, horizontal and rotary translations (±10°).
• Reading and recognition reliability: it is ensured with all printing technologies on any type of support.

3) CODE READER:
An efficient and easy to use software to read all 1&2D barcodes which is typically coupled with a smart camera to obtain a reliable controls at unbeatable costs.

• Available controls: 1&2D codes and Pharmacode.

A TOTAL PACKAGING CONTROL WITH UPI

Thanks to these three software licenses, the wide range of cameras and the configuration already set up to interface Neural OCR technology, AV Universal Packaging Inspector can perform any type of inspection required by the packaging process of the pharmaceutical industry, optimizing performances and results.